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Guide

ANCHOR BOLTS

How structural anchor bolts work, the types used in cast-in and retrofit situations, what governs installation on site, and how Aashu Bolts manufactures anchor bolts to drawing in India.

Definition

WHAT AN ANCHOR BOLT IS

An anchor bolt fixes a structural or mechanical element to concrete. Load is carried into the concrete either by a bend, a welded plate or a head that develops bearing, or — for post-installed types — by mechanical expansion or a bonded chemical grip. The visible part is only the threaded projection; the engineering sits in what is embedded.

For project work, anchor bolts are supplied as sets: bolt, nuts, washers and, where required, a template. Supplying them item-wise and marked to the drawing is what keeps a foundation programme moving, because it removes sorting and identification work at the site gate.

Anchor bolt threads and dimensions being inspected against the drawing

Installation

HOW ANCHOR BOLTS ARE INSTALLED

Cast-in anchorage is unforgiving: almost every site issue traces back to setting out rather than to the bolt itself.

1 · Setting out

The bolt group is positioned in a template matched to the base plate hole pattern, checked against the foundation grid reference and fixed so it cannot shift.

2 · During the pour

Level, plumb and projection are re-checked as concrete is placed. Threads are covered so laitance and splash do not reach them.

3 · Before erection

Threads are cleaned, projection is verified against the drawing and nut engagement is confirmed before the steel arrives at the foundation.

Selection

CHOOSING THE RIGHT ANCHOR BOLT

Cast-in anchors are the default for new foundations because they are cheaper, carry higher load and are fully protected by the concrete. Post-installed anchors exist for retrofits, additions and corrections, and are governed by the concrete condition found on site rather than by the original design.

Within cast-in anchors, the split is between bent profiles and plate or headed profiles. Bends are economical and suit most column bases; plate anchor bolts are used where higher pull-out capacity is needed within limited embedment depth.

Coating follows exposure, not preference. Hot dip galvanising is standard for exposed and coastal work — including most GCC export projects — with nut allowance adjusted for the coating thickness.

  • Load type — tension, shear or combined at the base plate
  • Embedment depth available in the foundation block
  • Concrete condition — new pour versus existing structure
  • Exposure and required coating life
  • Base plate hole pattern, tolerance and template requirement
  • Quantity and how many identical foundation groups repeat

FAQ

ANCHOR BOLT QUESTIONS

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